Aluminium castings stay light, hold their shape and carry heat away, which is why housings, brackets and heat sinks get cast rather than machined from solid.
Aluminium die casting forces molten aluminium into a hardened steel die under pressure. The pressure fills thin walls that gravity casting cannot reach, and the metal solidifies in seconds, so one die produces thousands of parts that match each other.
That suits housings, brackets, heat sinks and covers, where the part has to stay light, hold its shape and carry heat away. Aluminium castings take a machined face and a thread well, so we finish sealing surfaces on our CNC machining line rather than asking the die to hold a tolerance it cannot.
Send us the drawing and the annual volume. We will tell you whether high pressure die casting pays back the tool cost at your quantity, or whether a gravity tool gets you the same part for less.
For advice or more information call us today on +44(0)1827 712910 or email us at sales@coler.co.uk
Aluminium Die Casting At Coler
Coler Supply Solutions specialises in high-pressure aluminium die casting, a process where molten aluminium is injected into moulds to create precise, high-strength components. This method is ideal for intricate shapes and is widely employed in various industries, such as automotive, computing, telecommunications, and medical devices. Common applications include central control dashboards, electrical enclosures, steering systems, computer casings, and dual-cavity filters.
Advantages Of Die Casting With Aluminium
Why Choose Coler Supply for Aluminium Die Casting
You deal with one supplier for the casting and the machining that follows it. We cast, machine the sealing faces and threads, then deburr and plate before the parts ship.
Tell us the alloy, the wall thickness and the tolerance that matters, and we will quote the tool and the piece price together.
01
Integrated Solutions
Coler's streamlined processes, combine design, tooling, and production to deliver efficient, end-to-end solutions for complex component manufacturing.
02
Large Material Library
Coler Supply Solutions offers a wide range of aluminium material options, providing versatility and flexibility for creating large and intricate components.
03
Strict Quality Control
Die casting demands rigorous quality control to ensure precise, defect-free parts, we accomplish this by adhering to strict standards for consistency and performance.
04
Reworks As Needed
We provide rework services as required, ensuring that die-cast components meet the desired specifications and quality standards.
05
Precision Parts
Die casting excels at creating precision parts with intricate details and tight tolerances, ensuring consistent quality in various industries.
06
High Productivity
Die casting allows us efficiently produce a large volume of intricate and high-quality parts within short timeframes.
Application advantages of using Aluminium
Popular Aluminium Die Casting Applications
Electronic
Instruments
Communication
Equipment
Handheld
Devices
Automotive
Industry
Why Aluminium For Die Casting?
Die casting is a versatile manufacturing process used to create complex, precision parts. One of the key decisions in die casting is selecting the right material for the job. Among the various materials available for die casting, aluminium stands out as a popular and advantageous choice.
Lightweight and Strong: Aluminium is known for its excellent strength-to-weight ratio. It is significantly lighter than other metals like steel, making it an ideal choice for applications where weight reduction is crucial. This characteristic is particularly important in the automotive industry, where lightweight components can improve fuel efficiency and overall performance.
Excellent Thermal Conductivity: Aluminium boasts excellent thermal conductivity properties, which means it can efficiently dissipate heat. This is especially valuable in applications where temperature control is essential, such as in electronics and heat exchangers. Aluminium's ability to manage heat helps prevent overheating and ensures the longevity of components.
Corrosion Resistance: Aluminium naturally forms a protective oxide layer on its surface, providing resistance to corrosion. This feature makes aluminium die-cast parts suitable for various environments, including outdoor and marine applications. It eliminates the need for additional coatings or treatments to protect against rust.
Aluminium castings leave us as die cast parts and automotive parts, machined, deburred and finished before they reach your line.
High Precision and Tight Tolerances: Aluminium's low melting point and excellent fluidity when molten make it well-suited for intricate and complex part designs. Die casting with aluminium allows for the creation of parts with tight tolerances and fine details. This precision is critical in industries such as aerospace, where safety and performance standards are stringent.
Cost-Effective: Aluminium is abundant and relatively affordable compared to other metals like magnesium or titanium. The cost-effectiveness of aluminium die casting makes it an attractive choice for a wide range of industries. It provides an excellent balance between performance and cost, making it a practical option for many applications.
Recyclability: Aluminium is highly recyclable, with a recycling rate of over 90%. This sustainability aspect is increasingly important in today's environmentally conscious world. Using recycled aluminium for die casting reduces the need for primary aluminium production and lowers the overall carbon footprint of the manufacturing process.
Aesthetic Appeal: Aluminium's natural appearance can be visually appealing, making it suitable for parts that are visible or require a polished finish. Its ability to be easily finished with coatings, plating, or anodising further enhances its aesthetic versatility.