Aluminium Extrusion Service

Discover the future of manufacturing with our aluminium extrusion service, where colour supply solutions bring your designs to life with precision.

Extrusion processing stands as a pivotal technique in manufacturing, leveraging the principle of plasticity forming. This method involves pushing materials through a die to shape them into specific profiles. Through extrusion, a variety of products with distinct shapes such as tubes, rods, and profiles with T, L, or U shapes can be fabricated. The versatility of this process allows for the use of a wide range of materials, including aluminium, copper, stainless steel, iron, and various plastics.

For advice or more information call us today on +44(0)1827 712910 or email us at sales@coler.co.uk

coler supply aluminium extrusion

Understanding Aluminium Extrusion at Coler Supply Solutions.

Aluminium extrusion is a fascinating and efficient manufacturing process used to create objects with a fixed cross-sectional profile. This technique involves transforming aluminium, a lightweight and versatile metal, into various shapes and forms, making it a popular choice in numerous industries.

The process begins with a block of aluminium, known as a billet, which is first heated to a high temperature. Once it's sufficiently softened, the billet is pushed through a die, a tool that shapes the aluminium into the desired profile. Think of it like squeezing toothpaste out of a tube; the aluminium comes out in the shape of the opening of the die. As it emerges, it takes on a new form, which could be anything from a simple flat bar to a complex T-shaped beam or intricate window frame.

One of the key advantages of aluminium extrusion is the ability to create parts that are strong yet lightweight. This makes it an ideal choice for applications where weight is a concern, such as in the automotive and aerospace industries. It's also widely used in the construction of frames for windows and doors, as aluminium is not only strong but also resistant to corrosion, ensuring a longer lifespan for these products.

Coler Supply specialises in offering top-tier mould creation and injection moulding solutions.

We have access to over 200 state-of-the-art tools and equipment, including those from renowned brands like Mikron, MAKINO, SODICK, and Mitutoyo, alongside 64 precision injection machines. 

We provide comprehensive services that encompass intelligent painting, silk-screen, transfer painting, laser etching, as well as assembly and packaging services.

We are capable of producing a quick-turnaround mould in just 3 days and can tackle large, complex moulds within a span of 2-4 weeks.

Metal 3D printing stands as a hallmark service at Coler, finding extensive application in the crafting of precision moulds.

Coler operates with a systematic management approach, ensuring that mould production and plastic moulding are conducted with utmost efficiency.

Our experienced Quality Control (QC) department upholds stringent quality standards, guaranteeing that all projects and product data are meticulously recorded and can be traced within our system.

Why Choose Coler Supply for Aluminium Extrusion Moulding?

Place your confidence in our over 50 years of expertise in injection moulding technology, our adept manufacturing management team, and our methodical management system. Rely on our high-quality and efficient production capabilities. We excel in devising suitable manufacturing strategies that meet exacting product quality standards, optimising costs, and reducing lead times.

01

Quality Assurance

Adhering rigorously to the ISO control system, we furnish comprehensive QC reports, ensuring that every product is 100% certified as meeting our quality standards.

02

Competitive Pricing

Through scientific management, the operation of high-quality and stable moulds, and the integration of highly automated manufacturing techniques, we generate cost efficiencies.

03

Fast Delivery

Implementing efficient management processes, employing rapid yet precise moulding operations, and harnessing advanced automation in production, we ensure swift delivery times.

04

High Quality Service

Complemented by sophisticated automation in manufacturing, we provide a personalised 1 vs 1 service from for all projects, ensuring dedicated attention and expertise for expedited and cost-effective project delivery.

05

Extensive Choice

Coler Supply offers an extensive selection of over 1,000 materials, a array of surface treatments, and a range of different tolerances. We also ensure that various marks and qualifications are valid and adhered to within our service provision.

06

Manufacturing Capacity

At Coler Supply Solutions, we have immediate access to 64 precision injection moulding machines, ranging from 50 to 680 tonnes, ready to meet your requirements for all your project needs and at any time.

Coler Supply Solutions only offers Superior Aluminium Extrusions:

Coler Supply Solutions sources high-grade aluminium, ensuring that the extrusions are not only strong and durable but also meet the highest industry standards. This commitment to quality material selection results in products that are reliable and long-lasting, catering well to both industrial and commercial needs.

heir service stands out due to their ability to offer highly customised aluminium extrusions. Whether it's unique shapes, sizes, or specific mechanical properties, Coler Supply Solutions can tailor their products to meet the precise requirements of their clients. This flexibility is a significant advantage for customers seeking bespoke solutions.

The company employs state-of-the-art manufacturing techniques, which allows for precise and efficient production of aluminium extrusions. These advanced processes not only enhance the quality of the final product but also enable Coler Supply Solutions to offer a wide range of finishes and treatments, adding to the versatility of their offerings.

Coler Supply Solutions prides itself on its team of experts who possess extensive knowledge in the field of aluminium extrusion. This expertise, combined with a strong focus on customer service, means that clients receive not only top-quality products but also professional guidance and support throughout their purchasing journey. This holistic approach to customer service further sets them apart in the market.

Why Choose Coler Supply for Plastic Injection Moulding?

To ensure that your manufacturing plan operates efficiently and with the flexibility required to maintain high-quality standards, it's crucial to implement strict project flow management. Here's a concise guide to achieving this:

Product DFM Analysis

Mould Design

Mould Making

Mould Trial

Sample Approved

Large Volume Production

Quality Control

Packing

Delivery

Customer Aftercare

What is Aluminium Extrusion?

Aluminium extrusion is a highly versatile and efficient process used in the manufacturing sector to create a wide array of products and components. This technique involves forcing aluminium alloy through a die, shaping it into a specific profile while maintaining a constant cross-sectional area. The resulting products are known as aluminium extrusions.

One of the primary advantages of aluminium extrusion is its ability to create complex cross-sections with a high degree of precision and repeatability. This capability makes it ideal for producing parts with specific mechanical properties or intricate designs that would be difficult or expensive to achieve using other manufacturing processes. Moreover, aluminium's inherent qualities, such as its lightweight nature, corrosion resistance, and high strength-to-weight ratio, enhance the functionality and durability of the extruded products.

The process of aluminium extrusion begins with the heating of the aluminium billet to a temperature that makes it malleable yet still solid. Once heated, it is transferred to the press and forced through the die to create the desired shape. After the extrusion process, these shapes can undergo various treatments such as anodising, painting, or powder coating to improve their surface properties or aesthetic appeal.

Aluminium extrusion plays a crucial role across various industries due to its versatility and efficiency, and this is evident in sectors such as automotive, aerospace, construction, and electronics. Each of these industries benefits uniquely from the properties of aluminium extrusions.

In the construction industry, aluminium extrusion is integral in creating components like framing systems, window and door frames, and curtain walling. These applications benefit from aluminium's strength and lightness, enabling the construction of sturdy yet lightweight structures. Curtain walling systems made from aluminium extrusions, for instance, are not only structurally sound but also contribute to the aesthetic appeal of buildings. Their resistance to weathering and corrosion makes them ideal for both internal and external applications.

The automotive sector leverages aluminium extrusions extensively for manufacturing structural components. The use of aluminium contributes significantly to reducing the overall weight of vehicles, leading to enhanced fuel efficiency and lower emissions. In an era where environmental sustainability is paramount, the ability of aluminium extrusions to lighten vehicles plays a pivotal role in the automotive industry's efforts to reduce its carbon footprint.