Die Casting Service

Since the formation of Coler, our die casting service has led to large scale supply solutions.

With over 15 years experience in die casting Coler has built up its production capacity, utilising are experience to offer mold design, mold-making, die casting, surface finishing and inspection all available at a competitive price.

We specialise in deep cavity products, high rib profiles, thin-walled devices, offering a precision solution no matter the complexity of your part.

For advice or more information call us today on +44(0)1827 712910 or email us at sales@coler.co.uk

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Understanding Die Casting at Coler Supply Solutions

With over five decades of expertise in the field, Coler Supply Solutions is a trusted name in the realm of die casting. We have dedicated ourselves to producing top-tier precision die-cast products for our valued customers. When you choose to collaborate with us, you are freed from the responsibility of overseeing every aspect of production because you can confidently place the entire oversight and control in Coler's capable hands.

At Coler Supply Solutions, we are your dependable partner for all your die casting needs, committed to delivering the utmost quality and unmatched service excellence. Our unwavering dedication to being the best sets us apart.

Our business provides a comprehensive solution to clients across a diverse range of market sectors, including Automotive, Industrial, Safety Systems, Retail, Manufacturing, and Inventions. With our wealth of experience, Coler Supply Solutions is well-equipped to assist you in developing your design for manufacturing and delivering a cost-effective solution tailored to your requirements.

Coler Supply Solutions has 16 die casting machines between 100T and 3500T capacity.

We also have access to a central grate producer, around 30 machines covering 3, 4 and 5 axis capabilities.

We over 15 years experience in the die casting sector, producing parts for the automobile, communications and more.

We are capable of producing a quick-turnaround mould in just 3 days and can tackle large, complex moulds within a span of 2-4 weeks.

Quality inspection is a very important part of our process here at Coler, we are equipped with x-ray machines and spectrum material analysis to ensure a perfect part every time.

Our production facility follows ISO9001 & TS16949 processes to ensure quality throughout the whole pipeline.

As well as larger production runs, we can support small batch production and rapid prototyping runs. Providing technical suport, DFM and MF analysis if needed.

Why Choose Coler Supply Solutions For Die Casting?

Place your confidence in our decades of expertise in die casting technology, our adept manufacturing management team, and our methodical management system. Rely on our high-quality and efficient production capabilities. We specialise in devising suitable manufacturing strategies that meet exacting product quality standards, optimising costs, and reducing lead times.

01

Casting upto 3500T

We use machines with upto a 3500T clamping force in industries where large and complex components are manufactured, such as automotive, aerospace, and industrial equipment manufacturing.

02

One-Stop Manufacturing Service

By offering a one-stop manufacturing service, we simplify the supply chain for our customers, reduce lead times, minimise logistical complexities, and ensure consistent quality throughout the production process.

03

Experienced Techincal Team

Our experienced team ensure the efficient and high-quality production of die-cast components. Coler's expertise contributes to achieving consistent results, minimising defects, and optimising the whole manufacturing process.

04

Specialising In Complex Parts

We have been manufacturing components that have intricate shapes, tight tolerances, and that often require advanced manufacturing techniques. These complex parts can be used in various industries, including aerospace, automotive, electronics, medical devices, and more.

05

Full Quality Control Reporting

We follow a comprehensive process that involves the documentation and reporting of all aspects of QC measures in manufacturing. This process ensures that every step of our production is monitored, evaluated, and documented to meet specific quality standards and requirements.

06

Over 15 years experience

With over 15 years in manufacturing, our long-standing experience is often highly regarded and can be a valuable asset in delivering quality work and providing guidance to our customers.

Superior die casting services from Coler Supply Solutions.

Coler's capabilities vary from small-scale precision die casting moulds to large-scale automobile complicated die casting moulds. Mould weight can be up to 30 tons.

We excel at designing, analysing and manufacturing moulds for many industries including aerospace, automotive, medical and others.

With our abundant experience in die casting, advanced equipment, professional manufacturing and quality control we can guarantee die casting moulds we produce have a long-life, high stability, and high consistency. Thereby reducing costs and achieving high quality and highly efficient manufacturing.

The core of our process is ISO 9001:2015 & IATF 94169 , which lays the foundation for the high quality service here at Coler Supply Solutions.

Why Choose Coler Supply for Die Casting?

To ensure that your manufacturing plan operates efficiently and with the flexibility required to maintain high-quality standards, it's crucial to implement strict project flow management. Here's a concise guide to achieving this:

Product DFM Analysis

Mould Design

Mould Making

Mould Trial

Sample Approved

Large Volume Production

Quality Control

Packing

Delivery

Customer Aftercare

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What is Die Casting?

Die casting is a metal casting process known for its ability to create complex, highly detailed, and precise metal parts. This manufacturing method involves the use of molten metal, which is forced into a mold cavity under high pressure. Die casting is widely utilised in various industries, including automotive, aerospace, electronics, and consumer goods.

The process of die casting starts with the preparation of two mold halves, typically made from hardened steel. These molds are designed to create the desired shape of the final part, and they include a cavity that corresponds to the part's shape and features.

Next, the chosen metal alloy is heated to its liquid state in a furnace. Once molten, it is injected into the mold cavity at high pressure using a machine called a die casting machine. The application of pressure ensures that the molten metal fills the mold cavity completely, resulting in a part with consistent properties.

As the molten metal is injected into the mold, it begins to cool and solidify within the cavity. The cooling process is carefully controlled to prevent defects and to achieve the desired material properties in the final part.

After solidification, the two mold halves are separated, and the newly formed part is ejected from the mold. Ejection may involve the use of ejector pins or other mechanisms to facilitate the release of the part.

Once the part is removed from the mold, it may require further processing. Trimming and finishing processes, such as cutting, machining, or deburring, are performed to achieve the final shape and a smooth surface finish for the part.

Die casting offers several advantages, including its ability to produce parts with intricate details and tight tolerances, making it suitable for complex components. It is also known for its high production rates, making it efficient for large-scale manufacturing. Die-cast parts exhibit excellent mechanical properties, such as high strength and dimensional stability, and the process is characterised by consistency and repeatability, resulting in high-quality parts. Overall, die casting is a widely used manufacturing method that plays a crucial role in producing metal components for various industries.