Rapid Prototyping Service

Our journey with Rapid Prototyping has been remarkable, driving us to incredible achievements

Rapid Prototyping (RP) refers to the creation of a tangible part that accurately reflects the intended design. This process involves producing one or several samples based on the CAD drawings to evaluate the design's appearance and structural soundness.

Typically, the primary objective is to assess the viability of a newly developed or designed product. Prototyping plays a crucial role in this phase, as it allows for the effective identification of any flaws or irregularities. It helps in pinpointing deficiencies and shortcomings in the product design, facilitating the rectification of defects at an early stage. Conducting a small trial production is common to refine any issues in bulk production, as new products often present challenges.

For advice or more information call us today on +44(0)1827 712910 or email us at sales@coler.co.uk

coler supply solutions rapid prototyping

Understanding Rapid Prototyping at Coler Supply Solutions

Rapid prototyping is a modern technique used to quickly create a sample of a product or a part. Imagine you have an idea for a new product. Normally, it would take a long time to make a model of that product, but with rapid prototyping, you can make a model very quickly. This is done using a computer design of the product and machines like 3D printers. These machines build the model layer by layer, turning the design on the computer into a real object you can hold and look at.

This method is very fast compared to older ways of making models. In the past, it might take weeks to make a prototype, but now it can be done in a few hours or days. This speed is really helpful because it lets people who are designing things see if their ideas work, fix any problems, and try again quickly. It's much better to find out early if something isn't right with the design.

The great thing about rapid prototyping is that it allows for lots of changes and new ideas. If the first model isn't perfect, it's easy to change the design on the computer and make a new model. This helps in making the best product possible before it's made on a large scale. Plus, it saves time and money because it's cheaper and quicker to change a model than to change the design after lots of products have already been made.

In simple terms, rapid prototyping is like a fast way to see if your ideas for new products will work in the real world. It helps turn your ideas into something you can see and touch quickly, which is great for trying out lots of different designs and making the best products possible.

In the prototyping industry, once the CAD drawing for a new product design is complete, a prototype is created to test the viability of its size, appearance, structure, and other aspects.

This process allows us to identify any shortcomings in the product design and subsequently make the necessary modifications.

A prototype is a composite process that blends different manufacturing techniques to create samples that fulfil our criteria. At Coler Supply Solutions, we primarily produce prototypes by adding or subtracting materials

Why Choose Coler Supply for Rapid Prototyping

Trust in our more than 50 years of expertise in Rapid Prototyping technology, along with our skilled manufacturing management team and our systematic management approach. Depend on our high-quality and efficient production capabilities. We specialise in developing appropriate manufacturing strategies that adhere to stringent product quality criteria, whilst optimising costs and minimising lead times.

01

One Stop Service

Our comprehensive one-stop service is designed to cater to your low volume production requirements with efficiency and precision.  Our service is tailored to provide a complete solution, encompassing every aspect of the production process.

02

Small Batch Manufacturing

Coler Supply Solutions is equally dedicated to small batch manufacturing. In many industries, the quantity of products required can vary greatly, from a few hundred to several thousand, and in some cases, up to tens of thousands of pieces.

03

Extensive Experience

Coler Supply Solutions boasts a wealth of knowledge and expertise in rapid prototyping, accumulated over years of operation in the industry. This experience ensures that they understand the nuances and complexities of rapid prototyping,

04

Advanced Technology

They utilise the latest technologies and techniques in rapid prototyping. This includes cutting-edge 3D printing, CNC machining, and other advanced manufacturing methods, which allow for high-quality prototypes with precise details.

05

Customised Solutions

Understanding that each project has unique requirements, Coler Supply Solutions offers bespoke solutions tailored to meet specific needs. Whether it’s a particular material, unique design specifications, or a challenging deadline.

06

Speed and Efficiency:

One of the key advantages of choosing Coler Supply Solutions is our ability to deliver rapid results without compromising on quality. Our efficient processes and expert team ensure that your prototypes are developed quickly.

What are the uses of Prototypes?


Structural Prototype: This primarily assesses the structural soundness of products with high precision requirements in size and less emphasis on aesthetics. The standards for this type of prototyping are quite stringent in numerous countries.

Appearance Prototype: This type focuses on evaluating the design aesthetics of products, necessitating a high-quality external finish with less stringent criteria for internal components. The interior can be constructed as a solid piece

Functional Prototype: It is required the same appearance, structure and function as real products, which can be thought as the finished products. It is a kind of prototype with the highest requirements and the greatest difficulty and mainly to verify the design of new products. You can take them to participate in exhibitions and to sold directly as finished products. Prototypes plays a great role when the mould is to be opened for mass production, which can reduce the risk of mould opening.

Why Choose Coler Supply for Rapid Prototyping

To ensure that your manufacturing plan operates efficiently and with the flexibility required to maintain high-quality standards, it's crucial to implement strict project flow management. Here's a concise guide to achieving this:

Product DFM Analysis

Mould Design

Mould Making

Mould Trial

Sample Approved

Large Volume Production

Quality Control

Packing

Delivery

Customer Aftercare

Types of Rapid Prototyping

CNC Metal
Machining

CNC Plastic
Machining

Sheet
Metal

Aluminum Rapid
Mould

Surface
Finishes

What is Rapid Prototyping

Rapid prototyping is a group of techniques used to quickly fabricate a scale model of a physical part or assembly using three-dimensional computer-aided design (CAD) data. The main advantage of rapid prototyping is its ability to streamline the design process. This method allows designers and engineers to create prototypes within hours or days, rather than the weeks or months required by more traditional methods.

One popular method of rapid prototyping is 3D printing, where a machine prints successive layers of material to build up a physical model. This technology has revolutionised the prototyping process, allowing for complex geometries and intricate details that would be difficult or impossible to achieve with traditional manufacturing methods. 3D printing is not only used for creating prototypes but has also found applications in end-use parts, especially in industries like aerospace, automotive, and healthcare.

Another method used in rapid prototyping is stereolithography (SLA). SLA involves using a laser to cure liquid resin into a solid 3D shape, layer by layer. This method is known for its high accuracy and smooth surface finish, making it ideal for prototypes that require precise dimensions and a high-quality appearance.

Computer Numerical Control (CNC) machining is also a common technique in rapid prototyping. It involves using computer-controlled machine tools to shape a solid block of material into the desired form. While CNC machining is typically more time-consuming and expensive than 3D printing, it can produce prototypes from a wider range of materials and is often used for functional testing where material properties are critical.

Finally, rapid prototyping is not just about creating physical objects. It also encompasses software prototyping, which is especially useful in the development of user interfaces and applications. This approach allows developers to create a working model of a software application with minimal coding, enabling them to test ideas and gather user feedback early in the development process.

Rapid prototyping has become an essential tool in product development, significantly reducing the time and cost of bringing new products to market. Its ability to quickly produce tangible prototypes helps in better communication among team members, clearer understanding of product concepts by stakeholders, and more efficient testing and refinement of designs. As technology continues to advance, rapid prototyping will likely become even more versatile and integral to the product development process.