Zinc Die Casting Service

From materials to mass finished products, Coler Supply Solutions can create higher value for your project

Provide services for customers from more than 40 countries all over the world
Providing products weight from 0.05KG to 16KG.
Coler Supply Solutions holds 7 Zinc die casting machines, with 7*24 working.

For advice or more information call us today on +44(0)1827 712910 or email us at sales@coler.co.uk

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Understanding Zinc Die Casting at Coler Supply Solutions

Coler Supply Solutions is a globally renowned firm specialising in the manufacture of zinc alloy die casting parts. Our expertise has led to the production of countless die-casted Zinc products, all crafted in-house without the need for outsourcing. Our operations are streamlined to ensure a rapid turnaround time, capable of meeting demands within as little as two days.

Our commitment to excellence extends to rigorous quality control measures, encompassing everything from mould creation to the final product finish. We are fully equipped with the necessary finishing and inspection equipment. Furthermore, our team of professional technical experts is always ready to offer complimentary assistance in resolving any product-related challenges our clients may face.

Get in touch with us today! Zinc alloy is extensively utilised across various sectors, including the automotive industry, household appliances, mobile phones, electronics, beauty equipment, kitchen electrical goods, and many more.

Zinc alloy has low melting point, and it melts when temperature meets 400℃. 

Zinc alloy is easy to mould in die casting.

Zinc alloy does not adsorb iron during the melting process.

Ideal for replacing machining, pressing, stamping, and assembling components.

In die casting, it enables the creation of intricately shaped, precise components with smooth surfaces.

Coler operates with a systematic management approach, ensuring that mould production and plastic moulding are conducted with utmost efficiency.

Long-term used Zinc alloys include ZA-27, Zamak-2, Zamak-3, Zamak-5, Zamak-7, ZA-8, and ACuZinc-5.

Why Choose Coler Supply for Zinc Die Casting

Trust in our more than five decades of experience in zinc die casting technology, backed by a proficient manufacturing management team and a systematic management approach. Depend on our high-caliber and efficient production abilities. We specialize in formulating appropriate manufacturing strategies for zinc die casting that adhere to stringent product quality criteria, optimize costs, and minimize lead times.

01

Quality Assurance

Adhering rigorously to the ISO control system, we furnish comprehensive QC reports, ensuring that every product is 100% certified as meeting our quality standards.

02

Competitive Pricing

Through scientific management, the operation of high-quality and stable moulds, and the integration of highly automated manufacturing techniques, we generate cost efficiencies.

03

Fast Delivery

Implementing efficient management processes, employing rapid yet precise moulding operations, and harnessing advanced automation in production, we ensure swift delivery times.

04

High Quality Service

Complemented by sophisticated automation in manufacturing, we provide a personalised 1 vs 1 service from for all projects, ensuring dedicated attention and expertise for expedited and cost-effective project delivery.

05

Extensive Choice

Coler Supply offers an extensive selection of over 1,000 materials, a array of surface treatments, and a range of different tolerances. We also ensure that various marks and qualifications are valid and adhered to within our service provision.

06

Manufacturing Capacity

At Coler Supply Solutions, we have immediate access to 64 precision injection moulding machines, ranging from 50 to 680 tonnes, ready to meet your requirements for all your project needs and at any time.

Advantages of Zinc Die Casting

Zinc alloys are known for their superior strength and durability, making them ideal for producing robust components.

The die casting process allows for high precision in manufacturing complex shapes and designs, offering great versatility in product development.

Zinc is an excellent conductor of electricity, making it suitable for electrical and electronic components.

Zinc alloys resist corrosion effectively, which enhances the longevity of the products.

Why Choose Coler Supply for Zinc Die Casting

To ensure that your manufacturing plan operates efficiently and with the flexibility required to maintain high-quality standards, it's crucial to implement strict project flow management. Here's a concise guide to achieving this:

Product DFM Analysis

Mould Design

Mould Making

Mould Trial

Sample Approved

Large Volume Production

Quality Control

Packing

Delivery

Customer Aftercare

What is Zinc Die Casting

Zinc die casting is a metal casting process that is characterized by forcing molten zinc under high pressure into a mould cavity. The mould cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mould during the process. Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminium, magnesium, lead, pewter, and tin-based alloys.

The main advantage of zinc die casting is the ability to create intricate shapes with a high level of accuracy and repeatability. This process allows for the production of complex parts with fine details and textured surfaces that would be difficult to achieve with other manufacturing methods. Zinc's low melting point compared to other metals also contributes to its suitability for die casting, as it prolongs the life of the casting tools and allows for faster production cycles.

Additionally, zinc die casting is known for producing parts with exceptional durability and stability. Zinc alloys are strong, with high impact resistance and rigidity, making them ideal for creating sturdy components. The process also results in parts that have excellent thermal and electrical conductivity, which is beneficial for various applications in electrical and electronic industries.

Moreover, the zinc die casting process is highly efficient and economical, particularly suitable for large-scale production. It offers a high-speed production process with minimal waste, as excess material can often be recycled and reused. This efficiency, combined with the durability of the parts produced, makes zinc die casting a popular choice across various sectors, including automotive, electronics, and hardware manufacturing.